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Different Types of Cigarette Packaging that You Should Know

cigarette packaging
In: Business

This article aims to describe the main cigarette packaging types and formats in the tobacco industry. It will also introduce some new experimental styles. Even the cartridge packaging boxes comes under this category. It’s worth noting that none of the new formats have yet become “mainstream,” and the four main primary styles are still in production. Secondary, collector, tertiary, and distribution packaging are also covered. It also streamlined custom packaging boxes.

Cigarette Primary Packaging

There are four main types of tobacco packaging. The most important is a hinged backpack or a clamshell backpack. This is the name given to carton packs designed to protect cigarettes from damage. They are most common in Western markets but have also become more prevalent in Eastern European markets. It is followed by so-called “flex packs” or “soft cup packs,” made of paper and offer less protection for tobacco but are less expensive to produce.

Different types of cigarette packs

It protects the tobacco and the “tobacco pack,” but the tobacco is not easily accessible. Finally, the “backpack” or “flip bag” is most prevalent in Russia and the former Soviet republics. These are cardboard boxes with lids that can be opened like a humidor.

Each type of pack contains a certain number of cigarettes. Typically, these cigarettes are sold in packs of 10 or 20. However, in some markets, such as Australia groups of 25, 30, or even 50 are preferred. Vending machines are usually packaged in 17, 18, or 19 cigarettes for convenience and sold in round numbers.

Secondary packaging

Once the production of the primary packaging is completed, the output of the individual sales units begins. A single selling unit is a package size sold in separate boxes after delivery to a retailer. This distribution size is also suitable for duty-free sales: for a 20-count, the typical distribution size is 200 (10-count), but depending on the conditions of sale, 100-count (5-count) and 400-count (20-count) Distribution size is also common. 

Packaging and finishing

Twenty packs and ten packs can be collected and packed with transparent film, printed film, assembled and filled with paper rolls, or collected and packed after individually packed. Carton packaging is usually packaged with special machines. The most typical form of secondary packaging is the “pack of 200”, which consists of two vertical packs and five flat packs.


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To ensure the integrity of the packaging, especially when the product is being shipped to a “free zone,” the product is assembled and packaged by the boxer for maximum protection before the outer packaging is used. If protection is not the primary concern and the package is opened at retail, wrapping the box in transparent polypropylene film may be more economical.

If it is not known whether the assembled product is intended for direct sale or open retail, then printed film or paper packaging is an economical method suitable for most distribution channels. Instead of a 2×5 high 2x broad package, you can produce a “brick” package that is 1 x wide 2 x deep 5 in roughly the same proportions as a single package. These fax packs have a display surface suitable for advertising and promotion.

Multiple Packaging for Retail

In recent years, retail multipacks have grown to include 40, 60, 80, or 100 bottles, depending on the tax rate, while at the other end, duty-free packs of 400, 600, 800, 1000, or even 1600 bottles have been introduced.

40 packs.

40-packs are usually two 20-packs, wrapped in individual polypropylene film and not sealed with the primary packaging; 40-packs promise consumers the convenience of buying several days at a time and saving on price. Large multipacks, i.e., foil or multipacks of 200, take advantage of different tax regimes, especially in the EU, where travelers can buy taxable cigarettes for personal consumption in their country of origin.

Tier 3 Package

Tertiary packaging refers to the shipping packaging distributed in the warehouse before palletizing. Dispenser packs can contain 3,000, 5,000, or 10,000 cigarettes and up to 50 cartons of 200 cigarettes. Packaging stores in USA introduce the latest packaging methods. There are two types of dispenser packaging: corrugated cardboard packaged in a case packer and polyethylene packaged in a stretch or shrink wrapper. The advantage of the case packer is its strength. The corrugated board forms a sturdy cigarette case container. On the other hand, the packaging produced by polyethylene packaging machines is inexpensive and requires fewer pallets, logistics, and storage space.

Particular types of primary packaging

Specialized primary packaging forms are primarily created to differentiate products. Particular types are sometimes variations on existing themes.

Pouch finishing machines can achieve modern pouch packaging technology.

Plastic trays sealed with aluminum foil were used for individual cigarette packs. There are also attempts to imitate the packaging of cigars by putting them in cans. Another packaging method is to use cylindrical tubes. Simple groups of two sticks are sold for a set price in some markets. We are trying anything that increases our presence in stores, makes our cigarettes more attractive, and still can be produced economically. Currently, no styles have been established to replace these four types.

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